Carb Rebuild

Remove the screw that holds the cover on the Fuel Filter

This one didn't but it should have a fiber and metal washer

Remove the cover

Remove the gasket

Pull the Fuel Filter

Remove the Long Float Assembly screw

It should have a wavy lock washer

Remove the Short Float Assembly screw

It should also have a wavy lock washer

Pull the Float Assembly

Remove the Float Pivot Pin

Remove the Float and Needle

Inspect the rubber tip of the Needle (if you are taking the carb apart you should REPLACE it)

• Inspect the Float for cracks
• If it has liquid inside REPLACE it

Remove the float assembly gasket

Remove the Banjo Screw

Remove the Fiber Washer from the body

Remove the Fiber Washer from the Banjo Screw

Remove the Starter Jet

Remove the Idle Jet

Remove the Main Jet

Dissemble the Main Jet using a pick tool

Pull the Air Jet and Atomizer Jet apart

Remove screw holding the Choke in

Remove the Choke

Remove the Overflow Gasket

Remove the Mixture Screw

Remove the screws holding the Slide Assembly

Remove the Slide

• CLEAN the carb by soaking it over night in Carburetor Cleaner (never soak anything rubber of plastic it will be ruined)
• Where gloves this stuff will eat your hands
• Blow ALL passage ways with compressed air
• Purchase a new Rebuild Kit
• Put it back together

Install the rubber into the slide cover

Install the rod

Install the slide

Install the Spring

Install the slide assembly

Tighten the screws

Install the Choke

Tighten the screw

Replace the overflow gasket

Install the Mixing Screw (I always screw it tight then back it out 1 1/2 turns or 3 half turns)

Reinstall the Main Jet

Reinstall the Idle Jet

Install the Starter Jet

Install the NEW Float assembly gasket

Install the NEW Needle onto the Float

Insert the Needle and Float into the Float Assembly

Install the Pin

Install the Float Ass into the body of the Carburetor

The Long Screw goes on the front side (front being front of the bike)

The Short Screw goes on the back

Install the Fuel Filter

Install the new Gasket (the kit comes with a Rubber one and a Paper one I prefer the Paper)

Install the Paper Washer

Install the Metal Washer

Install the Screw

• Note: this step will actually happen when you install the motor into the bike but I show you how to do it anyway
• Install the Large Fiber washer

Install the Smaller one onto the Banjo Screw

Put the Screw into the Banjo

Tighten the Screw (Not too tight you don't want to strip it)

Now install it on the motor